Dental Ti Base Abutment

Precision-engineered prosthetic interfaces for implant-supported dental restorations. Milled from certified medical-grade titanium alloy with strict dimensional control to ensure a secure, micro-gap-free connection at the implant platform level.

Raw Material Verification
All components are machined from certified Grade 5 Ti-6Al-4V ELI (Extra Low Interstitial) bar stock. Incoming materials undergo positive material identification (PMI) and metallurgical testing to guarantee biocompatibility, high tensile strength, and resistance to cyclic fatigue.

High-Precision Machining
Produced on multi-axis Swiss-type CNC turning centers with live tooling. Critical interface dimensions-including anti-rotation indexes, screw access channels, and implant platform mating surfaces-are controlled within plus-minus 0.005 mm, ensuring uniform stress distribution and preventing screw loosening under masticatory loads.

Surface Texturing
The upper bonding zone undergoes controlled micro-blasting to optimize surface energy and mechanical interlocking. The emergence profile is precision-polished to support stable soft-tissue attachment and minimize plaque accumulation.

Designed for precision prosthetic reconstructions within digital dental workflows:

Restoration Types: Suitable for single-unit and multi-unit screw-retained or cement-retained restorations (including crowns and bridges).

Anatomical Placement: Applicable for both anterior and posterior regions, subject to the chosen platform diameter and crown emergence profile requirements.

Angle Correction Support: Compatible with angled screw channel (ASC) solutions where applicable, allowing screw access channel correction up to specific degrees for aesthetic optimization.

Operations adhere to ISO 13485:2016 quality management standards. Production lots are subject to strict verification protocols:

100% Dimensional Inspection: Automated optical and coordinate measuring machines (CMM) inspect connection geometry and screw seat tolerances for every lot.

Fatigue Resistance: Representative samples undergo dynamic fatigue testing per ISO 14801 to simulate long-term masticatory performance.

Cleanliness Standard: Post-machining ultrasonic cleaning in purified water lines eliminates organic residues, machining oils, and particulate debris.
 

To ensure patient safety and compliance with clinical infection control standards:

Initial State: Components are delivered non-sterile. Ultrasonic cleaning and thorough inspection are recommended before laboratory processing or clinical trial fitting.

Autoclave Sterilization: Prior to clinical placement or intraoral try-in, components must undergo steam sterilization according to standard medical protocols (e.g., steam sterilization at 134 degrees Celsius for 3 to 18 minutes, depending on local institutional guidelines).

Single-Use Policy: Prosthetic screws are precision-engineered for single-patient use to maintain optimal preload retention and prevent fatigue failure. Titanium bases are intended for permanent prosthetic integration.

Laser Marking: Each titanium base is laser-marked with a unique lot number and platform identifier for complete traceability.

Cleanroom Packaging: Packed individually in clean, anti-static blister packs to prevent transit damage and surface contamination.

Regulatory Labeling: Labels include material specification, lot code, REF number, and compliance symbols ready for clinical or lab inventory management.